Magnesium is strong, rigid, fully recyclable, and is the ideal alloy for saving weight when you don’t want to sacrifice durability.

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Magnesium Die Casting

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<ul><li>Conventional machines ranging from 60t to 350t</li><li>1g (2.2lbs) maximum part weight (conventional)</li><li>5kg (11lbs) maximum part weight (multi-slide)</li><li>40g (0.09lbs) maximum part weight</li><li>Cost-effective</li><li>High thermal and electrical conductivity</li><li>Withstands high operating temperatures</li><li>High dimensional accuracy and stability</li><li>Exceptional thin wall capability</li><li>Good finishing characteristics</li><li>Good environmental corrosion resistance</li><li>Full recyclability</li></ul>

Magnesium is the lightest structural material with excellent stiffness and strength-to-weight ratios. It offers exceptional EMI and RFI shielding properties, making it ideal for connectors, electrical housings, medical, and laboratory equipment in hospital settings.

Overview

Why Choose 

Magnesium?

<ul><li>Multi-Slide Die Casting</li><li>Conventional Die Casting</li><li>Hot Chamber Die Casting</li></ul>

Magnesium die casting is compatible with a variety of different casting technologies.

Compatible Technologies

Technologies

<ul><li>AM60B</li><li>AZ91D</li><li>MgCarbonit 91</li></ul>

Our magnesium die casting alloys are customized to deliver specific outcomes and advantages:

Alloys

Magnesium

AM60B is a popular magnesium choice for die casting applications requiring a combination of strength, ductility, and lightweight design.

AM60B

Alloy Az91D is the most widely used magnesium die cast alloy and has an excellent combination of mechanical properties, corrosion resistance, and castability.

AZ91D

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MgCarbonit91 is a newly developed, self-extinguishing magnesium alloy that combines excellent castability with improved mechanical properties over conventional flame-resistant alloys.

MgCarbonit 91

Alloy Properties and Applications

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Metal Selector Tool

Use our metal selector tool to explore the mechanical and physical properties of our alloys in greater detail.

Smarter Alloy Selection Starts Here

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Magnesium is a lightweight option for die casting projects.

Metals

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Dynamic Process & Metal Selector

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How Our Metal Selection Fosters Innovation Through Customization

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Your biggest component production costs shouldn’t go to waste.Yet that’s what many secondary operations will result—in fact, up to 80% of a component’s cost can be attributed to secondary operations that can be made more efficient—or eliminated altogether. From the initial concept through the final production, ensuring that the right improvements are implemented in your die casting is crucial for <a href="/additional-capabilities/part-improvement" target="_self">creating a high-quality component</a>.Download your free copy of our Die Casting Design Guide to learn:<ul><li>How to reduce weight on components</li><li>Why wall thickness adds to cost</li><li>What the best draft angle is for inside vs. outside surfaces</li><li>The one critically important factor frequently overlooked by designers</li></ul>From the guide:“<a href="/additional-capabilities/engineering" target="_self">Design for manufacturing (DFM)</a> is a core methodology that ensures your die cast parts perform to specification and require the minimum of secondary operations. This is important when you consider that these operations can often represent as much as 80% of the component cost.”Please fill out the form to access your copy of the white paper.

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Explore design tips and key considerations for creating high-quality, efficient die cast parts.

Your Complete Die Casting Design Guide

Download your free copy of our Die Casting Design Guide to learn how to reduce component costs by minimizing secondary operations and optimizing design for manufacturing. 

Die Casting Design Guide

<h1>Tool Quality, Tool Maintenance, and Tool Replacement</h1>When it comes to being a successful manufacturer, you want to get the most value out of each step of your production process, and it can be tempting to cut corners. Without knowing much about the importance of <a href="/additional-capabilities/tooling" target="_self">die cast tooling</a>, some manufacturers can slip into the trap of cutting cost with cheaper molds.Great tool design is critical to the overall success of your project. No matter how advanced your die cast machines are, if you cut costs for a cheaper tool, you run the risk of creating mediocre parts, adding costs with unnecessary secondary operations—or worse, complete project failure.Sign up for our free on-demand webinar and learn about the importance of quality tooling to see the most ROI on your project, how to properly maintain a tool, and when it’s necessary to replace your die cast mold. In this webinar, we’ll cover<ul><li>What makes a quality tool</li><li>Dynacast tool maintenance standards</li><li>Designing to prolong the life of your tool</li><li>And more!</li></ul>Fill out the form to sign up for our free on-demand webinar.&nbsp;&nbsp;

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Discover how to maintain, replace, and ensure the quality of die casting tools for optimal performance.

Die Casting Tools: Quality and Maintenance Tips

Discover how Design for Manufacturing (DFM) can streamline your design process, reduce component costs, and enhance tool longevity in our on-demand webinar, where we'll explore core DFM concepts, inefficiency elimination, and the benefits of early engineer involvement. 

Die Casting Tools: Quality, Maintenance, Replacement

<h2>Higher quality and cost savings with die casting</h2>The die casting process is ideal for producing extremely complex components at high volumes. While other manufacturing processes like machining, stamping, or spin casting may offer quality or volume, die casting delivers both. How?The key lies in world-class process controls and superior automation.We’ve covered the foundations of <a href="/die-casting-technologies" target="_self">die casting technologies</a>, and now we want to showcase our state-of-the-art processes and automation in real time. With advanced automation, Dynacast delivers reliability, cost savings, and improved part performance.Discover how our automation reduces risk, cuts costs, and accelerates production by watching our on-demand webinar, featuring videos of our technology in action. In this webinar, we cover:<ul><li>Automated die casting processes</li><li>How automation removes added costs and risk</li><li>How automation speeds up component delivery</li><li>And more!</li></ul>Fill out the form to access our free on-demand webinar.

See die casting technology in action with a live virtual demo showcasing processes, tools, and production capabilities.

Live Die Casting Tech Demo | Dynacast

Join this webinar showcasing how advanced automation in die casting enhances quality, reduces costs, mitigates risks, and accelerates production through real-time demonstrations of cutting-edge processes. 

Magnesium Die Casting

Why Choose

Alloy Properties and Applications

AM60B

AZ91D

MgCarbonit 91

Smarter Alloy Selection Starts Here

How Our Metal Selection Fosters Innovation Through Customization

Aluminum Die Casting

Zinc Die Casting

Dynamic Process & Metal Selector

BEYOND THE BASICS

Elevate Your Knowledge About Magnesium Die Casting

White Paper

Webinar

Webinar

Interested in starting your die casting journey?